Unit 13: Small-Scale Industries & Community Hazards

Understanding the science behind local industries and the importance of safety in the workplace and community.

13.7 Small-Scale Industries in West Africa

Small-scale industries are vital to local economies, utilizing accessible raw materials and scientific principles to create valuable products.

  • Soap Production: This is a chemical process called saponification. It involves heating a fat or oil (like palm oil) with a strong alkali (like sodium hydroxide). The alkali breaks down the ester linkages in the fat/oil to produce glycerol and the salt of the fatty acid, which is soap.
  • Salt Making: This process relies on the physical principle of evaporation. Seawater, which is a solution of salt (NaCl) in water, is collected in shallow ponds. The sun's heat evaporates the water, leaving the solid salt crystals behind to be harvested.
  • Palm Oil Production: This is a mechanical process. The fruit of the palm tree is pressed to extract the oil from the pulp. No chemical reaction is involved, just the physical separation of the oil from the fruit.
Solved Examples:
  1. What is the chemical name for the reaction used to make soap?
    Solution: Saponification (which is a type of hydrolysis).
  2. How can salt be extracted from underground deposits without direct mining?
    Solution: By solution mining. Water is pumped down to dissolve the salt, creating a saturated salt solution (brine). The brine is then pumped back to the surface, and the water is evaporated to recover the solid salt.
  3. What are the two main products of saponification?
    Solution: Soap (the salt of a fatty acid) and glycerol.

13.8 Biotechnology in Small-Scale Industries

Biotechnology is the use of living organisms or their products for practical purposes. A key process in biotechnology is fermentation, where microorganisms like yeast or bacteria chemically convert substances like sugar into other products.

  • Bread Making: Flour, water, sugar, and yeast are mixed. The yeast uses the sugar as food in anaerobic respiration (fermentation), producing ethanol and carbon dioxide gas. The bubbles of COâ‚‚ get trapped in the dough, causing it to rise. The ethanol evaporates during baking.
  • Alcoholic Beverages: Yeast is added to a source of sugar (like fruit juice or grains). The yeast ferments the sugar into ethanol (alcohol) and carbon dioxide. To produce stronger spirits, this mixture is then distilled to increase the ethanol concentration.
  • Yogurt Production: Specific types of bacteria (e.g., *Lactobacillus*) are added to milk. The bacteria ferment the lactose (milk sugar) into lactic acid. The increase in acidity causes the milk proteins to denature and coagulate, thickening the milk to form yogurt.
Solved Examples:
  1. What is the role of yeast in bread making?
    Solution: Yeast carries out fermentation, converting sugar into carbon dioxide gas. These gas bubbles cause the bread dough to rise and give it a light texture.
  2. What is the chemical process that produces ethanol in beer and wine?
    Solution: Anaerobic respiration, or fermentation, by yeast.
  3. What causes milk to turn into yogurt?
    Solution: Bacteria ferment the lactose in milk to produce lactic acid. The acidity causes the milk proteins to coagulate, resulting in the thick texture of yogurt.
  4. What is the definition of biotechnology?
    Solution: The use of living organisms or their components to produce useful products or carry out processes.

13.9 Common Industrial Hazards

Industrial environments can present numerous hazards that require careful management and safety protocols.

  • Dust Particles: In mining and construction, fine dust can be inhaled, causing long-term lung damage and other respiratory illnesses. Proper ventilation and personal protective equipment (PPE) like masks are essential.
  • Toxic and Corrosive Chemicals: The chemical industry uses substances that can be poisonous if inhaled or ingested, or can cause severe burns on contact. Safe storage, handling procedures, clear warning labels, and PPE (gloves, goggles, lab coats) are crucial.
  • Fire: The presence of flammable chemicals, high temperatures, and electrical equipment creates a significant fire risk. Fire prevention measures, proper training, and accessible fire extinguishers are necessary.
  • Food Contamination: In food processing industries, strict hygiene is required to prevent contamination by microorganisms or chemicals. Production areas must be kept separate and clean.
  • Radiation: Some industries use radiation for sterilization or analysis. Exposure must be strictly limited and monitored, and workers must use appropriate shielding.
Solved Examples:
  1. Why is it important for chemical containers to have clear warning labels?
    Solution: To immediately inform workers of the specific hazards (e.g., corrosive, flammable, toxic) associated with the chemical, allowing them to take the correct safety precautions.
  2. Name two types of personal protective equipment (PPE) used in a chemical plant.
    Solution: Safety goggles (to protect the eyes from splashes) and chemical-resistant gloves (to protect the skin from contact).

13.10 Common Community Hazards

Industrialization and population growth can also lead to hazards that affect the entire community.

  • Traffic and Congestion: Increased industrial activity and population density lead to more vehicles on the road, causing congestion and increasing the risk of accidents.
  • Pollution: Industrial emissions can pollute the air, while improper waste disposal can contaminate water and soil, posing health risks to residents.
  • Waste Generation: Growing populations and industries produce large amounts of waste. Without adequate sanitation and waste management systems, this can lead to the spread of disease and environmental degradation.
Solved Examples:
  1. How can industrial activity lead to water pollution in a nearby community?
    Solution: If industrial wastewater containing toxic chemicals or heavy metals is released into a river without proper treatment, it can contaminate the community's water supply.

🧠 Quiz

Answer: Saponification.

Answer: The use of living organisms to make useful products.

Answer: Carbon dioxide ($CO_2$).

Answer: Inhaling dust particles.

Answer: Evaporation.

Answer: Bacteria.

Answer: The chemical can cause severe burns to skin and eyes.

Answer: Fermentation.

Answer: Pollution, traffic, or waste generation.

Answer: A fat or oil and a strong alkali.

Answer: Lactic acid.

Answer: Personal Protective Equipment.

Answer: To increase the concentration of ethanol.

Answer: To reduce the concentration of harmful dust and potentially flammable or toxic gases.

Answer: Physical separation (pressing).

Answer: Ethanol.

Answer: False. It should not be allowed in production areas due to the risk of food contamination.

Answer: The lactic acid produced by bacteria causes the milk proteins to coagulate.

Answer: Improperly treated industrial or domestic sewage.

Answer: Lactose.